Vehicle Engineering

Vehicle Engineering from One Source by Magna Powertrain Engineering Center Steyr

Ensuring seamless integration and top-notch performance. Explore key areas of expertise below.

Innovative Vehicle Engineering Solutions for Modern Automotive Challenges

Leading automotive manufacturers and emerging industry players trust Magna's unparalleled blend of cutting-edge engineering expertise and profound understanding of every facet of vehicle production.

Our engineering team leverages state-of-the-art methods to address critical challenges such as mandatory CO2 reduction, autonomous driving, and platform development for efficient production and advanced customer requirements.

With extensive experience in vehicle engineering, particularly in light commercial vehicles (LCV), commercial vehicles (CV), and special vehicles, we manage the entire development process from concept to serial production readiness, including comprehensive validation. Our core competencies encompass vehicle design, vehicle integration, and system engineering, with a specialized focus on electrified powertrains.

Styling

At Magna, we are committed to turning visionary ideas into revolutionary automotive designs.

Our holistic approach covers every phase of the design process, from initial concept development to detailed hardware modeling. By integrating creativity, advanced technologies, and meticulous attention to detail, we provide state-of-the-art solutions that address the ever-changing needs of the automotive industry.

Below, we highlight our specialized services in styling, surface & visualization, serial design development, and hardware modeling.

Concept Design Development
  • Trend research
  • Styling benchmark
  • Orientation program
  • Mood boards
  • Design strategy
  • Theme development exteriors and interiors
Surface & Visualization
  • Fast modelling (polygon modelling)
  • CAS - 3D theme development
  • Class A surfacing
  • Powerwall visualization
  • Virtual reality design check
Serial Design Development
  • Theme verification
  • Serial design support during realization
  • Colour and trim
  • Styling - technical unification
  • Design detail
Hardware Modelling
  • Design check model exterior
  • Deign check model interior
  • Scale models
  • Clay models
  • Interior seating buck
Possible Styling of Interior
Possible Styling of Interior
Possible Styling of Interior

Chassis Development

At Magna, we are dedicated to advancing automotive technology through meticulous system engineering. Our expertise spans across various domains, ensuring the development, validation, and optimization of vehicle systems. From system architecture and vehicle simulation to energy management and system requirements, our comprehensive approach guarantees high-performance and efficient automotive solutions.

Explore our key areas of focus to understand how we drive innovation in the automotive industry.

Chassis Frame
  • Ride and handling simulation and performance target setting
  • Frame for special vehicle application
  • Brake system simulation and integration
  • Lightweight solutions
  • Strength and fatigue simulation
Axle / Suspension System
  • Rigid axle suspension
  • Independent suspension
  • Pusher- / trailing axle suspension
  • Spring types (air, steel, hydraulic)
  • Kinematics simulation and performance target setting
Steering System
  • System design for standard rigid axle or independent suspension
  • Kinematics steering and suspension system development
  • Steering column kinematics
  • Steering ratios and forces
  • Steering system interface development
Powertrain Integration
  • Passenger cars to heavy duty trucks
  • Powertrain packaging
  • Interface system development
  • Cooling system
  • Air intake, fuel and after treatment system
  • Powertrain performance and energy demand optimization

System Engineering

At Magna, our System Engineering services are designed to drive innovation and ensure the highest standards of performance and reliability in automotive technology.
Our comprehensive approach covers every aspect of system development, from initial architecture to final validation. Explore our key areas of expertise:

System Architecture
  • Development of vehicle systems
  • System specification
  • System benchmarking
  • System validation
  • HV / LV system design
System Requirements
  • Engineering
  • Function development
  • Vehicle System application
Vehicle Simulation
  • Vehicle performance analysis
  • Vehicle topology evaluation
  • Specification of powertrain components
  • Plant model build up for SiL analysis
Energy Management
  • Vehicle energy management concept investigation
  • Architecture definition VTM system
  • Validation of VTM system
Energy Management System Architecture
Energy Management System Architecture

Cabin / Body

Welcome to Magna's Cabin and Body Development section. Our comprehensive approach to vehicle design encompasses every aspect of cabin and body engineering, ensuring optimal performance, safety, and comfort. Explore our expertise in Cabin Concepts, Body in White (BIW) Development, Exterior Development, and Interior Development, where we integrate advanced technologies and innovative solutions to meet the highest standards in the automotive industry.

Cabin Concept
  • Line up and dimensions definition
  • Ergonomic and package layout
  • Modularity / assembly concepts
  • Legal requirements / regulations
  • Specification book
  • Chassis and E/E interface investigations
Body-in-White Development (BIW)
  • Function integration
  • BIW structure and door design
  • Performance and crash optimization
  • Light weight solutions
  • Modular assembly
Exterior Development
  • Interface integration (e.g. E/E, cameras, ADAS, ...)
  • Design for bumper, hood, steps, spoilers, ...
  • Aerodynamic and pollution optimization
  • Assembly and maintenance concepts
  • Manufacturing and material definition
Interior Development
  • Integration of interfaces
  • Modern living and equipment
  • Ergonomic driver´s place, HMI
  • Assembly and maintenance solutions
  • Design for dashboard, storages, trims, berth, ...
  • Manufacturing, splitting line and material definition
Rear view of grey vehicle taillights on with fog in background
Rear view of grey vehicle taillights on with fog in background
Rear view of grey vehicle taillights on with fog in background

Vehicle Prototyping & Testing

Prototyping
  • Prototype parts and sub systems
  • Demonstration vehicles
  • Mule vehicles
  • Full vehicles
HIL Test Benches
  • Full vehicle disassembly
  • Reassemble of all components outside the chassis
  • Integration of new components
  • Measurement of signals and functions
  • Test of new components and gateways
  • Use of gateway tools to combine different Systems and new components
Vehicle Testing
  • Subjective and objective vehicle evaluation
  • Vehicle tuning
  • Functional and durability testing
  • Testing resources
Measurement Services
  • Vehicle dynamics / comfort
  • Vehicle durability / development tests
  • System / component measurement services
  • E/E system analysis

Contact

Engineering Center Steyr GmbH & Co KG
Steyrer Straße 32
4300 St. Valentin
Austria

Office: +43 7435 501 0
Email: info.valentin.mpt@magna.com