Fatigue Testing Services
Fatigue Testing from Component to Full Vehicle
The fatigue testing services in St. Valentin, Austria, offer a wide range of testing capabilities starting from small material specimen tests up to heavy duty commercial vehicle applications.
Our holistic approach in terms of collaboration of various services like simulation and testing allows us to gain the maximum added value for our customers. Material testing means much more than just evaluating fatigue life.
It is material analysis, method development and finally the derivation of innovative testing solutions. By doing so we can use FEM and MBS input data to tailor our test setups, reduce active channels by generating equivalent loads and determine internal forces for reduced hardware complexity. It is equally important to generate a loop from testing to simulation to sharpen simulation models and furthermore improve future development cycles. Therefore, the whole workflow from sensor application, load calibration, load spectrum generation, virtual iteration and finally the derivation of equivalent loads can be implemented.
After the derivation of appropriate loading conditions and specially tailored test rig concepts, single parts or whole devices may be loaded with up to 40 actuators simultaneously. Finally, structures and components from interest can be investigated by our NDT experts, in order to evaluate the most critically stressed regions regarding their characteristics after and during fatigue testing.
Equipment & Infrastructure
Equipment
- 250 servohydraulic actuators
- Forces between 2,5kN and 500kN
- Frequency up to 100Hz
- Stroke up to 500mm
- Up to 30 actuators can be controlled simultaneously
- 14 MTS Multichannel Controller Systems
- MTS - RPC Pro
- FEMFAT LAB
- > 40 measurement amplifiers with over 600 measurement channels
Infrastructure
- 9 foundations (up to 500tons)
- Max. weight of specimen 50tons (12mx7m)
- Total area 2.344m²
- Testing area 383m²
- Installed el. power (770kW + 1280kW (max 2.05MW))
- Installed cooling power (152kW + 240kW)
- Flexible modular test rig system
- Up to 8 load frames (50kN – 500kN max. 1000°C)
- Resonance test bench (150kN PTP)
- Electrodynamic Shaker (125kN, 1200x1200mm)
Examples of our Testing Services
Axle Test Benches
Our 6DOF/12 channel axle test benches for a wide range of vehicles realistically display the acting loads on chassis components during operation. In addition, environmental influences such as thermal and corrosive effects can be superimposed to the mechanical loads. Moreover, active components can be integrated into the test setup.
Vibration Tests for Commercial Vehicle
Our vibration test benches for heavy duty vehicles realistically depict the accelerations of the frame, cabin and add-on parts, with in operating field-generated or numerically simulated load tracks, on both HV battery- and conventional exhaust gas systems.
Battery Testing
Special Applications
4 Poster Testrig
Electro-Dynamic Shaker
Complete Vehicle Testing
Material Tests
- Tensile tests
- Plastic deformation
- Low- and High Cycle Fatigue
- High temperature behavior (<1000°C)
Generation of material models for FEMFAT and FEMFAT WELD database.
Test Bench
- 4 load frames (uniaxial tension/compression)
- 1 torsional load frame
- 1 bending load frame
- 1 125kN resonance test bench
Test Bench Equipment
- 3 heat chambers
- 1 extensometer (room temperature)
- 1 extensometer (high temperature)
- Variable strain gage measurement (control and calibration)
- Specimen temperature measurement (control and calibration)
- MATPRO (statistical analysis and reporting)
Load Data Generation & Measurement Services
The whole workflow from sensor application, load calibration, load spectrum generation, virtual iteration and finally the derivation of equivalent loads can be implemented.
Interested in our fatigue testing services?
Please feel free to contact our team of experts regarding more information or support.
