Commercial Vehicle Engineering
Engineering Services for Commercial Vehicles
Magna is an internationally recognized engineering partner for commercial and special vehicle applications, as well as for off-road OEMs and new mobility entrants.
As a full service provider we are using the latest engineering methods and state-of-the-art testing facilities, which facilitates in short development periods. With this testing infrastructure and our broad know-how in the fields of vehicle engineering, propulsion systems, simulation services, and testing & validation, we can cover most of the overall vehicle development scopes in house, making Magna the right engineering partner to meet our customers’ needs.
Our focus is on lightweight design, modularity, and the integration of alternative propulsion solutions, while considering all parts of the vehicle and keeping the big picture in mind.
Vehicle Engineering
With state-of-the-art methods, our engineering team will tackle challenges like mandatory CO2 reduction, autonomous driving, and platform development for efficient production and advanced customer requirements for you.
With our long-term vehicle engineering experience – particularly in the light commercial vehicles (LCV), commercial vehicles (CV) and special vehicles fields – we cover the complete development process, from concept to serial production readiness, including the full validation process.
Our core competences include vehicle design, vehicle integration and system architecture definition, with a special focus on vehicles with electrified powertrains.
Propulsion Engineering
Our propulsion engineering development activities cover a wide range of functional system integration for conventional and alternative systems like BEV and FCEV. In addition we develop thermal and energy management systems, along with software solutions for advanced driving and propulsion functions.
We offer our customers tailor-made solutions including concept development, prototyping, testing and series production, Every necessary safety requirement is being considered and implemented.
The engineering phases are strongly supported by our proven processes and wide range of testing facilities, such as for full-electric drivetrain, high altitude and climate, and engine testbnches on component and system levels, along with Hardware- and Powertrain-in-the-loop equipment.
Software & Simulation
Magna offers modular software solutions for calculation and simulation of vehicles and powertrain development as well as analysis of production influences.
Our software solutions allow our customers to execute development tasks and plan production processes more efficiently and cost-effectively. The durability and noise, vibration, and harshness (NVH) of vehicle components can be accurately predicted early in the development stage.
Our engineers use our own software products to support our customers’ product development as engineering services.
This group is cross-linked to our testing facilities as well as many other Magna development centers. They contribute to the improvement of a wide range of products through simulation every day.
Testing Services
Magna has a great infrastructure designed to cover the entire development chain, including testing from the complete system level down to the individual component level. Our success lies in our ability to simulate and test according to global standards.
The full range of virtual and real development tests are performed in-house, allowing us to offer high process quality and a wide range of services, including component release.
Our lead testing facility in St. Valentin, Austria is a full-service provider and operates a huge proving ground for functional and endurance testing. It features fully automated engine and powertrain test benches for both conventional and alternative systems, a fatigue laboratory, and a state-of-the-art four-wheel drive (4WD) chassis dynamometer for functional, NVH, and emissions optimizations for complete vehicles.
Tailored Smart Production
With our advanced facilities we at Magna Engineering Center Steyr are able to efficiently produce high-quality traditional powertrain systems (eg. Transfer case, axle drive, beam axles). Additionally, we specialize in alternative propulsion systems (eDrive products for various vehicle systems architectures) and auxiliary products (eg. Electrohydraulic power steering pump).
From the initial planning to the final tests, we provide end-to-end support to ensure a successful and efficient production operation, aligning with MAFACT principles. Additionally, we prioritize End-of-Line testing and in-line checks for superior quality control. Possible test scenarios include hot tests for combustion engines, NVH tests and eDrive functional dynamic and static tests.
Explore Magna Events
Visit us at different events and conferences to learn more about our engineering services and our software products!
Busworld Europe 2025 Brussels, Belgium
From October 4-9, 2025, Brussels Expo will become the exhibition grounds containing Europe’s biggest and most globally oriented trade show.
Manufacturers of battery electric buses, autonomous buses, ticketing, interior design, fuel cells, HVAC and intercity buses will present their latest innovations. Furthermore, Busworld Europe 2025 will impress its visitors with an outstanding exhibition covering all aspects of the bus and coach industry, including components, software, future mobility, authorities and others.
Stop by at the Magna booth to learn more about our engineering services portfolio and our electro-hydraulic power steering pump. The EHPS is a product developed by ECS, that offers a wide range of benefits such as fuel savings, reduced CO2 emissions, increased steering system efficiency and demand-based steering support.
We look forward to welcoming you at Busworld Europe 2025!
CADFEM Conference Künzelsau Künzelsau, Germany
Simulation models increasingly represent complex structures and material behavior. At the CADFEM Conference Künzelsau, leading companies present methods focusing on structural mechanics and simulation in product development, demonstrating the interplay of innovation, sustainability, and improved product properties using simulation tools.
FEMFAT will have its own booth and a member of our team will give a presentation on “Reliable Vibrational Fatigue Simulation: PSD and Deterministic Signal Durability with FEMFAT inside ANSYS WB”.
We look forward to welcoming you at the "CADFEM Conference Künzelsau 2025".
DVM Strukturfestigkeit und Produktlebenszyklus – Vom Design bis zur Kreislaufwirtschaft Berlin | Gutshaus, Germany
Companies face the challenge of fundamentally redesigning their products and production processes. In addition to reducing greenhouse gas emissions, issues such as increasing product lifespan, repairability, and recyclability are becoming increasingly important.
This conference provides a forum to present and discuss innovative solutions. In doing so, it makes an important contribution to driving the transformation towards a sustainable, digital, and competitive industry.
Visit the lecture "Multiaxial Fatigue Life Prediction based on Complex Invariants Compared to Critical Cutting Plane Approaches" from Christian Gaier, Manager, FEMFAT Development at Magna Powertrain Engineering Center Steyr.
We also look forward to welcoming you at our FEMFAT booth!
Ansys Simulation World 2025 Japan Tokyo, Japan
This premier gathering brings together professionals and thought leaders interested in cutting-edge simulation technologies, digital transformation in manufacturing, and the development of next-generation products and services.
Centered around the themes of Inspire, Equip, and Empower, the event will also feature the Digital Safety Conference, offering valuable insights into the evolving landscape of digital engineering.
Attendees will have the opportunity to engage with keynote sessions led by prominent figures from Japan’s industrial sector and we especially invite you to attend the speech by a Magna colleague on "Fatigue Analysis using FEMFAT inside ANSYS Workbench".
Join us at Ansys Simulation World Japan!
Thermal Management Systems Symposium Ypsilanti, Michigan, USA
The TMSS technical program offers participants a comprehensive view of vehicle heating and cooling subjects, covering all aspects of automotive thermal management. This encompasses autonomous and connected vehicles, commercial and off-road vehicles, as well as hybrid and electric vehicles.
Visit the lecture "Energy Management, Operator Comfort and Simulation in Off-Highway Applications" from Christian Rathberger, Senior Manager, VTM & KULI Software at Magna Powertrain Engineering Center Steyr.
International Conference on Residual Stresses Detroit, Michigan, USA
The 12th International Conference on Residual Stresses (ICRS) in Detroit provides a platform for discussing the latest research and technologies in the field of residual stresses and their impact on material behavior.
Visit the lecture "Virtual strength testing of crankshafts taking into account residual stresses from the surface hardening process" from Rajivgandhi Kaveri, Magna Powertrain.
CADFEM Conference Salzburg Salzburg, Austria
Each year, more than 150 experts and enthusiasts come together to explore the latest innovations in simulation technology.
This year’s program covers a wide range of topics—from structural mechanics, fluid dynamics, and electromagnetics to cutting-edge developments in automation, machine learning, and digital twins.
Attendees will gain valuable insights through expert presentations, practical case studies, and real-world applications.
Stop by at our booth to learn more about FEMFAT – and don´t miss the speech by our colleague on “Efficient approach to fatigue analysis for nonlinear loads in combination with long time histories for a hook coupling”.
We look forward to welcoming you at CADFEM Conference 2025!
Thermal Management for Electrically Powered Cars Filderstadt, Germany
Heating and cooling systems in BEVs and HEVs have been receiving special attention for many years. The 14th VDI Conference "Thermomanagement in elektromotorisch angetriebenen PKW / Thermal Management for Electrically Powered Cars" discusses new possibilities for efficient thermal regulation in electrically powered vehicles. Experts will exchange ideas on heating and cooling systems, interior climate control, and holistic thermal management for electric drivetrains.
Listen to the speech of our colleague Christian Stroh on "Optimization of cabin heating and cooling for electric off-highway vehicles".
Contact
Engineering Center Steyr GmbH & Co KG
Steyrer Straße 32
4300 St. Valentin
Austria
Office: +43 7435 501 0
Email: info.valentin.mpt@magna.com